Brand Name: | Yaoyong |
MOQ: | 1 set |
Price: | Negotiation |
Packaging Details: | Wooden case packing |
Payment Terms: | T/T, PayPal, Western Union |
Artificial Board Short Cycle Press Automatic Line
Description
Artificial Board Short Cycle Press Automatic Line
Widely used in short-cycle artificial board pressing production lines, suitable for particleboard, medium-density fiberboard, and melamine impregnated paper.
Evenly cool the board to reduce deformation caused by temperature difference, thereby shortening the delivery cycle.
After adding a printer, it can be used as a finished board printing line.
Other customized functions can also be added, such as board weighing, sub-packaging, full packaging, etc.
Specification
Floor area (length) | About 12m |
Floor area (width) | About 9m |
Total floor area | About 107m2 |
Voltage requirements | Default 380v+15% 50hz |
Building height requirements | ≥6m |
Gas source requirements | 0.6-0.8 Mpa pressure flow ≥200L/min |
Gas source gas consumption | Peak 400L/min |
Installed power | 20 KW |
Production plate production capacity | 80 sheets/hour |
Applicable plate specifications | 4X8, 4X9, 4X10 (other sizes can be customized) |
Press plate replacement method | Side shift/backward shift (or other customized on demand) |
Substrate height before entering the press | Customized on demand |
Substrate height after exiting the press | 700-800 |
Number of loading stations | Standard 1, can be customized to increase |
Number of unloading stations | Standard 1, can be customized to increase |
Substrate thickness | 6-35mm |
A melamine lamination short cycle press line consists of various essential components that work in tandem to ensure smooth and efficient production. These components include heating and cooling systems, a pressing unit, a conveyor system, and a control panel.
Heating and Cooling Systems
The heating and cooling systems are crucial components of a melamine lamination short cycle press line. These systems ensure precise temperature control during the pressing process. The heating system allows the laminate materials to reach the required temperature for lamination, while the cooling system rapidly cools down the pressed materials, enabling quick demolding and maintaining dimensional stability.
Pressing Unit
The pressing unit is the heart of the melamine lamination short-cycle press line. It consists of hydraulic or mechanical presses that exert controlled pressure on the laminate materials, creating a bond between the layers. The pressing unit's design and capabilities directly impact the quality and efficiency of the lamination process.
Conveyor System
The conveyor system transports the laminate materials through the various stages of the press line. It ensures a continuous and automated workflow, minimizing manual handling and optimizing production speed. The conveyor system is designed to withstand high temperatures and pressures, guaranteeing smooth material flow throughout the process.
Control Panel
The control panel is the centralized interface that allows operators to monitor and control the entire melamine lamination short cycle press line. It provides real-time data on process parameters, temperature, pressure, and cycle times. The control panel also enables operators to make adjustments, troubleshoot issues, and ensure efficient operation.
Applications
1. Complete board loading device, customers only need to transport the board to the designated location to automatically start operation, no manual operation is required.
2. The production line is equipped with a board dust removal device. Removing the dust on the surface of the density board before pressing can greatly improve the quality of the product.
3. The board is automatically sucked out by a suction cup, which prevents the dangers of manual board discharge and secondary damage to the surface of the board, effectively protects the surface from scratches, and reduces the scrap rate.
4. Automatic scraping is adopted, and the scraped paper scraps can be collected and processed centrally. Keep the environment clean.
5. The finished board pressed out can be inspected by the flipping machine as needed. Workers do not need to lift the board manually, which reduces the work intensity and protects the safety of workers. The flipping machine can choose not to flip, half flip, or full flip as needed.
5. Automatic stacking is fast and efficient, and can be stacked at multiple stations.
Competitive Advantage
1. The automatic line requires less manpower, is more intelligent and automated.
2. The product functions are mature and the experience is rich.
3. The price is economical and the quality is guaranteed.
4. It has high-tech patents: customized servo system drive, electrostatic adsorption, integrated inlet and outlet plate mechanism and a series of technologies, full-size CNC machining of presses, synchronous lever system, etc.
5. The line can be disassembled and transported conveniently.
6. It can be customized according to customers to adapt to different factory areas.
7. Remotely modify the control program, quickly solve problems, and worry-free after-sales.
Brand Name: | Yaoyong |
MOQ: | 1 set |
Price: | Negotiation |
Packaging Details: | Wooden case packing |
Payment Terms: | T/T, PayPal, Western Union |
Artificial Board Short Cycle Press Automatic Line
Description
Artificial Board Short Cycle Press Automatic Line
Widely used in short-cycle artificial board pressing production lines, suitable for particleboard, medium-density fiberboard, and melamine impregnated paper.
Evenly cool the board to reduce deformation caused by temperature difference, thereby shortening the delivery cycle.
After adding a printer, it can be used as a finished board printing line.
Other customized functions can also be added, such as board weighing, sub-packaging, full packaging, etc.
Specification
Floor area (length) | About 12m |
Floor area (width) | About 9m |
Total floor area | About 107m2 |
Voltage requirements | Default 380v+15% 50hz |
Building height requirements | ≥6m |
Gas source requirements | 0.6-0.8 Mpa pressure flow ≥200L/min |
Gas source gas consumption | Peak 400L/min |
Installed power | 20 KW |
Production plate production capacity | 80 sheets/hour |
Applicable plate specifications | 4X8, 4X9, 4X10 (other sizes can be customized) |
Press plate replacement method | Side shift/backward shift (or other customized on demand) |
Substrate height before entering the press | Customized on demand |
Substrate height after exiting the press | 700-800 |
Number of loading stations | Standard 1, can be customized to increase |
Number of unloading stations | Standard 1, can be customized to increase |
Substrate thickness | 6-35mm |
A melamine lamination short cycle press line consists of various essential components that work in tandem to ensure smooth and efficient production. These components include heating and cooling systems, a pressing unit, a conveyor system, and a control panel.
Heating and Cooling Systems
The heating and cooling systems are crucial components of a melamine lamination short cycle press line. These systems ensure precise temperature control during the pressing process. The heating system allows the laminate materials to reach the required temperature for lamination, while the cooling system rapidly cools down the pressed materials, enabling quick demolding and maintaining dimensional stability.
Pressing Unit
The pressing unit is the heart of the melamine lamination short-cycle press line. It consists of hydraulic or mechanical presses that exert controlled pressure on the laminate materials, creating a bond between the layers. The pressing unit's design and capabilities directly impact the quality and efficiency of the lamination process.
Conveyor System
The conveyor system transports the laminate materials through the various stages of the press line. It ensures a continuous and automated workflow, minimizing manual handling and optimizing production speed. The conveyor system is designed to withstand high temperatures and pressures, guaranteeing smooth material flow throughout the process.
Control Panel
The control panel is the centralized interface that allows operators to monitor and control the entire melamine lamination short cycle press line. It provides real-time data on process parameters, temperature, pressure, and cycle times. The control panel also enables operators to make adjustments, troubleshoot issues, and ensure efficient operation.
Applications
1. Complete board loading device, customers only need to transport the board to the designated location to automatically start operation, no manual operation is required.
2. The production line is equipped with a board dust removal device. Removing the dust on the surface of the density board before pressing can greatly improve the quality of the product.
3. The board is automatically sucked out by a suction cup, which prevents the dangers of manual board discharge and secondary damage to the surface of the board, effectively protects the surface from scratches, and reduces the scrap rate.
4. Automatic scraping is adopted, and the scraped paper scraps can be collected and processed centrally. Keep the environment clean.
5. The finished board pressed out can be inspected by the flipping machine as needed. Workers do not need to lift the board manually, which reduces the work intensity and protects the safety of workers. The flipping machine can choose not to flip, half flip, or full flip as needed.
5. Automatic stacking is fast and efficient, and can be stacked at multiple stations.
Competitive Advantage
1. The automatic line requires less manpower, is more intelligent and automated.
2. The product functions are mature and the experience is rich.
3. The price is economical and the quality is guaranteed.
4. It has high-tech patents: customized servo system drive, electrostatic adsorption, integrated inlet and outlet plate mechanism and a series of technologies, full-size CNC machining of presses, synchronous lever system, etc.
5. The line can be disassembled and transported conveniently.
6. It can be customized according to customers to adapt to different factory areas.
7. Remotely modify the control program, quickly solve problems, and worry-free after-sales.